Reverse Engineering Services
Reverse engineering turns a physical component into usable engineering data. Innovat3D produces accurate 3D CAD models and drawings from existing parts so they can be repaired, improved, manufactured or documented.
This is routinely used for obsolete parts, undocumented tooling and legacy products where the original data no longer exists.
Problems this solves
- Obsolete components no longer available from the original supplier
- No drawings or CAD for parts still in production
- Worn or damaged parts that need remanufacturing
- Legacy tooling that must be duplicated or modified
- Physical prototypes that need to become production data
Typical applications
- CAD models from existing components
- Manufacturing drawings for undocumented parts
- Obsolete and replacement part recreation
- Redesign and improvement of existing components
- Fixture design based on scanned or measured geometry
Benefits
Restores supply
A part with no source becomes a part you can have made again.
Editable models
Parametric CAD you can modify, not just a fixed mesh.
Improvement opportunity
Known weak points can be designed out during recreation.
Straight into manufacture
The resulting data feeds directly into printing or machining.
Who we work with
- Maintenance and plant engineering teams
- Machine builders and refurbishers
- Classic and specialist vehicle work
- Manufacturers with legacy product ranges
How it works
- 01
Assess the part
Condition, critical features and required accuracy discussed.
- 02
Capture geometry
Measurement or 3D scanning as appropriate to the part.
- 03
Model
Clean parametric CAD built with correct intent, not a traced surface.
- 04
Verify
Model checked back against the original part.
- 05
Deliver or make
CAD and drawings supplied, or the part manufactured directly.
Frequently asked questions
- Can you reverse engineer a worn or broken part?
- Often yes. Worn features are reconstructed using symmetry, mating parts and engineering judgement — this is discussed openly where assumptions are needed.
- Do you 3D scan parts?
- Scanning is used where organic or complex geometry justifies it. Simpler parts are usually more accurate when measured and modelled conventionally.
- Can you improve the part while recreating it?
- Yes. Recreating a component is a good opportunity to address known failure points or manufacturing difficulty.
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View Inspection FixturesDiscuss your application
Send CAD files, drawings, photographs, dimensions, an existing part or simply a description of the manufacturing problem — whatever you have is enough to start. Based in Stoke-on-Trent, Staffordshire, Innovat3D supports engineering and manufacturing customers throughout the UK.