Low Volume Manufacturing and Batch Production

Between a prototype and a moulding tool sits a gap that traditional manufacturing serves badly. Innovat3D fills it with low-volume production of engineering-grade parts, with no hard tooling and no minimum order quantity.

That makes it practical to launch a product, support a small installed base or bridge supply while tooling is prepared.

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Problems this solves

  • Minimum order quantities far above what is actually needed
  • Tooling investment that cannot be justified at current volumes
  • Product designs still evolving between batches
  • Bridge supply needed while production tooling is made
  • Spares for a small installed base

Typical applications

  • Short production runs of end-use parts
  • Bridge production ahead of hard tooling
  • Spares and service components
  • Variant and customer-specific versions
  • Repeat supply of fixtures and production aids

Benefits

No tooling cost

Cost is in the parts, not in a mould that must be amortised.

Order what you need

Ten parts or a few hundred, repeated as demand requires.

Design can evolve

Changes between batches cost design time only.

Consistent output

Documented settings and checks so batches match.

Who we work with

  • Small manufacturers and product companies
  • Machine builders needing repeat parts
  • Businesses launching a new product
  • Service and maintenance operations

How it works

  1. 01

    Review

    Volume, tolerance and material requirements assessed.

  2. 02

    Optimise

    Design refined for repeatable, economic production.

  3. 03

    First article

    A sample batch approved before full production.

  4. 04

    Produce

    Batches run to the agreed specification.

  5. 05

    Repeat

    Call-off supply arranged where demand is ongoing.

Frequently asked questions

What counts as low volume?
Typically from a handful of parts up to several hundred per batch. Above that, moulding often becomes more economical.
Will every part be identical?
Parts are produced from the same data with documented process settings and dimensional checks, giving consistent results across a batch.
Can you hold stock?
Repeat and call-off arrangements can be discussed for ongoing requirements.

Discuss your application

Send CAD files, drawings, photographs, dimensions, an existing part or simply a description of the manufacturing problem — whatever you have is enough to start. Based in Stoke-on-Trent, Staffordshire, Innovat3D supports engineering and manufacturing customers throughout the UK.

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